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    • Home
    • About Us
    • What We Do
      • Reliability
      • Condition Monitoring
      • AM & Reliability Model
      • Assessments
      • Root Cause Analysis
      • Training
      • Life Cycle Costs
      • We're Also Good At...
    • Resources
      • Case Studies
      • Asset Management Models
      • Videos & Presentations
    • Blog
    • Contact Us
  • Home
  • About Us
  • What We Do
    • Reliability
    • Condition Monitoring
    • AM & Reliability Model
    • Assessments
    • Root Cause Analysis
    • Training
    • Life Cycle Costs
    • We're Also Good At...
  • Resources
    • Case Studies
    • Asset Management Models
    • Videos & Presentations
  • Blog
  • Contact Us

Condition Monitoring / Predictive Maintenance

 Condition Monitoring - a.k.a. Predictive Maintenance - is a vital tool for driving condition-based maintenance (CBM)  actions to avoid unplanned downtime on your critical assets. It is a key data source underpinning maintenance efforts in the new digital landscape of the 4th Industrial Revolution (I4.0). 


How does it work?

  

You measure a specific parameter of an asset’s health such as vibration, temperature, or contamination. Then trend the parameter over time. When it reaches a critical point where the asset is advancing towards a functional failure,  you schedule a condition-based maintenance intervention.  CBM reduces unplanned downtime and improves asset and system availability (uptime).


Assetivo is skilled and experienced in all condition monitoring techniques and technologies... 

Vibration Analysis

VA is a powerful tool in Assetivo's armoury. We use modern mobile and fixed sensors to monitor the levels and patterns of vibration in your critical assets to detect abnormal vibration and to evaluate asset health.  Cloud-based software allows us to trend your overall asset health (Vibration, Thermal, Ultrasound, Oil, Visual, Process Parameters, etc.) in one place, trend KPIs, and emit reports. 


Assetivo monitor many asset categories including:

  • Motors
  • Pumps
  • Fans
  • Gearboxes
  • Compressors
  • Bearings


By detecting and diagnosing vibration signals, we can highlight common issues including: 

  • Unbalance
  • Misalignment
  • Looseness
  • Resonance
  • Cavitation
  • Gear teeth wear
  • Bearing degradation
  • Lubrication failure


Get an early warning of the failures, be proactive.

Call us today.

Find out more

Infrared Thermography

 IRT is an advanced tool that Assetivo uses to pre-empt your critical asset failures related to heat.  Thermal imaging cameras record the levels of radiation (heat) being emitted by your critical assets to detect abnormal operation and to evaluate asset health.   


Assetivo can monitor many assets :

  • Rotating Equipment (motors, pumps, fans, gearboxes, couplings, bearings)
  • Electrical distribution Boards and Control Cabinets
  • Electrical Infrastructure
  • Vessels
  • Building Fabric & Components
  • Process Components and Parameters


By detecting and diagnosing excessive radiation (heat), we can highlight common issues: 

  • Overheating mechanical equipment
  • High resistance electrical components
  • Failing insulation
  • Out of specification processes
  • Bearing degradation (late stage)
  • Lubrication failure


Loose wires start fires.


Contact us today to cool things down... 

Find out more

Acoustic Imaging

Assetivo uses acoustic imaging technology to quickly scan large areas, locate air leaks and quantify savings.

This technology is surprisingly versatile as a condition monitoring technique.   

Assetivo can monitor for leaks on many assets:

  • Compressed Air Systems & Components
  • Process Components 
  • Static Equipment (pipework, valves, steam traps)


By detecting air and gas leaks using acoustic emissions, we can help you achieve the following: 

  • Carbon footprint reduction
  • Sustainability targets
  • Reduction of  energy losses
  • Improved process control
  • Reduction of energy costs


Contact us today...  

Learn More

Ultrasound

Assetivo delivers the surprisingly versatile Ultrasound as a condition monitoring technique. It can be divided into two categories: structure-borne and air-borne. We pre-empt your critical asset failures or energy losses based on sound emissions way above human hearing (>20kHz).  Ultrasound instruments monitor the high frequency noise being emitted by your critical assets to detect abnormal operation and to evaluate asset health.   

Assetivo can monitor many assets:

  • Rotating Equipment (motors, pumps, fans, gearboxes, compressors, bearings)
  • Static Equipment (heat exchangers, pipework, valves, steam traps)
  • Compressed Air Systems & Components
  • Vacuum Equipment
  • Electrical Distribution Boards and Control Cabinets
  • Electrical Infrastructure
  • Process Components and Parameters


By detecting ultrasound, we can highlight common issues including: 

  • Overheating mechanical equipment
  • Failing processes valves
  • Air leaks & energy losses
  • Failing electrical components - Corona, Tracking, Arcing
  • Bearing degradation (early stage)
  • Lubrication failure


Let's start saving those £s.
Contact us today...  

Find out more

Oil Analysis

 Assetivo can support customers with advanced lubrication analysis.  We use professional laboratories and this diagnostic tool to pre-empt your critical asset failures based on lubricant condition, external contamination,  wear metals, and additive condition. We monitor these parameters to detect abnormal wear, particle ingress, and loss of lubricant properties - all of which lead to premature failure. 


Assetivo can monitor many asset categories :

  • Pumps
  • Gearboxes
  • Compressors
  • Engines
  • Hydraulic Packs

By detecting wear, contamination and loss of additives, we can highlight common issues: 

  • Bearing degradation
  • Gear teeth wear
  • Dirt ingress
  • Water ingress
  • Component wear (scoring, rubbing,)
  • Lubricant breakdown


Oil is the lifeblood of assets, let's test it regularly. 


Contact us today...    

Find out more

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